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Forcas’ extensive experience in servicing the valve industry makes it the one-stop contact for all your valve component needs. We supply custom components to full blueprint specification. All shipments are accompanied by material test reports and dimensional inspection reports. Whether it is CF8M investment cast edge polished one piece Disc Stem or SS 400 series gate valve stem with acme thread, Forcas is the quality choice. Let Forcas improve your bottom line by being your sourcing choice.
Butterfly Valve Discs/Inserts
One Piece – Disc Stems
Materials : S.S., Steel, Ductile
Polishes : Edge / Fully Polished
Gate and Globe Valve Stems
Butterfly Valve Shafts
Ball Valve Stems
Specialty Shafts
Materials : Steel, S. S., Brass / Bronze
Gland Bushings
Spacers
Co Axial Coupling Inserts
Backseat
Gland
Nitrided Body Bearings
Material : S.S. Bar Stock
Gate and Globe Valve Handles
Butterfly Valve Handle
Assemblies
Ball Valve Handles
Materials : Ductile, Grey Iron
Finishes : Painted, Epoxy Dry & other
Gland Flange with ENP
Seal Ring Flanges with ENP
Gland/Seal Flanges in SS 316
Forged Gland Flanges
Machined Bottom Flanges – A516 GR.70
Stem Nuts in Bronze
Hex Lock Nuts of Hand Wheel
Zn Plated Tie Down Screws in LAS
SS 304 Fabricated Bands
Forcas retains capable foundries to handle all of your sand casting requirements. We supply castings to high specification industries such as Valve and Pump manufacturers. We offer a broad material range including Grey Iron, Ductile Iron, Carbon Steel, Stainless Steel and Brass/Bronze. Acknowledging the need for further added value, Forcas leads the way in offering finished machining and other secondary operations for your castings. Forcas ensures accurate and prompt development of technically demanding tooling programs. All our casting consignments are accompanied by material test reports and dimensional inspection reports.
Carbon Steel, Stainless
Steel, Grey Iron, Ductile
Iron, Brass/Bronze
Bodies, Bonnets, Housings,
Gland Boxes, Bushings, Stem Nuts
or Any Custom Requirements
Green Sand, CO2, No Bake,
Shell and Permanent Mould
Forcas retains capable forge shops to handle all your forging requirements on Closed/Open Die, Ring-Rolled and Upset Forgings. Whether you are looking for a plug and body forging of an all welded ball valve or a forged shaft, Forcas has them all. We offer forgings in a broad material range, finish machined to customer requirements. All our forging consignments are accompanied by material test reports and dimensional inspection reports. Forcas is capable of prompt and accurate development of technically demanding tooling for forgings.
Plugs, Bodies, Yokes,
Gland Flanges, Flanges,
Adapters Or any Custom Requirements
Closed Die
Open Die
Ring Rolling
Upsetting
Whether you are looking for a ten-position knock-on type notch plate for a Butterfly Valve or a wrench of a Ball Valve, Forcas can deliver the job. Forcas specializes in pressed parts of carbon steel and stainless steel with secondary operations such as zinc plating and polishing. You give us your blueprints and we deliver the ready to assemble pressed part. Formed parts such as Gearbox Mounting Bracket is a recently added capability.
Effective SQC techniques coupled with extensive visual final inspection guarantee 100% compliance with blueprint specifications.
Knock-on type notch plates
Notch Plates with Hardware kit
Wrenches
Stop Plates
Retainer Plates
Gearbox Mounting Bracket
Any other custom requirements
Zn plating with blue passivation
Zn plating to yellow passivation
Galvanised
Polished
Powder Coating
Availability and price of Aluminum and its alloys in India makes Forcas your economical source for Aluminum gravity and pressure die castings or extrusions. Forcas leads the way in offering finished machining and other secondary operations for your Aluminum die castings. Forcas ensures accurate and prompt development of technically demanding die tooling programs. Let Forcas improve your bottom line by being your sourcing partner.
Case and Cover Assemblies
Suspension/Anchoring Clamp Bodies
PRS Assemblies
Extruded Inserts for Rubber Moulding
Any other custom requirements
Anodised
Polished and Buffed
Enamel Painted
Epoxy Powder Coated
The investment, or lost wax casting method remains the preferred process for producing castings with significant cast – in details or features. Forcas has recognized the labor intensive nature of the process and developed cost effective, high quality foundries to meet your investment casting needs. The one piece investment cast disc-stem design with edge spherically machined and hand polished to produce a bubble tight shut off, minimum torque and longer seat life at a production capacity of 60 thousand pieces per year remains the bread winner for Forcas till date. If you are looking for transforming your blueprints into CNC machined investment castings then let Forcas be your resource.
BFV Disc – Stems, Discs & Bodies
Ball-Valve Bodies & Tailpieces
Cams, Door Hardware
Metal Inserts
Bathtub Fittings
Or any custom requirements
Stainless Steel, WCB, WCC, LCB, LAS
Non-Ferrous (Brass, Bronze)
High Alloy Steel Such as Hastelloy
In order to achieve manual operation of ball valve, high performance butterfly valves and plug valves, quarter turn worm gear operators utilizing iron or steel components are being supplied by Forcas. The gear operators are standardly available in weather-proof cast iron for range of 200 Nm to 350000 Nm. Ductile iron/marine application models are also available. Quarter turn worm gear operators for electrical actuation can also be supplied. The Gear operators are capable of withstanding an overload of twice the maximum rated output torque. Randomly one gear operator per lot is tested for performance on an in-house electronics test rig. Special features such as stainless steel fasteners and name plates, aluminum bronze overlay on ductile worm hub, 4 key way for choice of mounting or any other custom requirements can easily be incorporated in standard models or custom built models. Limit Switch box mounting, locking arrangement, chain wheel arrangement, extension shaft with floor stand are some accessories that we can provide.
The gear operators are supplied with hand wheels in either cast iron or fabricated steel from 150 mm through 1200 mm diameters. You furnish your effort requirement and Forcas will provide you a gear operator.
Forcas also supplies quarter turn manual override to be used with pneumatic actuators for manual operation of the valve. Recently we have added 15 models of multi turn bevel Gear Operators for manual operation and electrical actuation.
Primer Coated
Marine Paint
Enamel Painted
Dry Epoxy-Powder Coated
Self – Locking
Grease Filled for life
5 % Over Travel in Closing and Opening
High Efficiency, Rugged Design
Proper Mechanical Advantage
Tested on Electronic Test Rig
100 % Interchangeability of Parts
Forcas specialises in Valve and Flange Fasteners such as Fully Threaded Stud/Stud Bolt, Double Ended Stud, Hex Bolt and Heavy Hex Bolt, Socket Cap Screw, Hex Nut and Heavy Hex Nut, Lock/Jam Nut, Plain Washer, Special Knurled Washer and Disc Washer. The finishes available are ENP, Zinc Plating, Zylan Coating, HDG, Zinc Flake and Zinc Phosphatizing. Electro Polishing option for stainless steel fasteners is also available. Thread rolling of studs is done after heat treatment process to avoid dent/damage. This also helps improve mechanical properties, prevent decarburization and gives better gauge fitment as heat treatment surface distortion is removed by centre-less grinding process, which is carried out just before thread rolling. Our studs are both side chamfered and are available in rolled thread diameter starting M6 (1/4”) to M110 (4 1/2”) for any length.
Fully Threaded Stud / Stud Bolt
Double Ended Stud
Hex Bolt & Heavy Hex Bolt
Socket Cap Screw
Hex Nut & Heavy Hex Nut
Lock/Jam Nut
Plain Washer
Special Knurled Washers
Disc Washer
